Volkswagen ID.4 Battery Pack: Redesign Opportunities

In the competitive world of electric vehicle (EV) manufacturing, every kilogram matters. Lighter vehicles accelerate faster, drive farther, and cost less to produce. In a recent Munro & Associates teardown, the team explored the Volkswagen ID.4 battery pack, uncovering significant opportunities for redesign, weight reduction, and cost savings — particularly through the use of polymer […]

Tesla Model Y Teardown: 10 Expert Takeaways and What’s Next

At Munro & Associates, we’ve completed an in-depth teardown and analysis of the Tesla Model Y. The results? A comprehensive look at how Tesla continues to redefine lean design, cost-cutting, and continuous improvement. In this blog, we break down the top 10 insights from our analysis—and offer a glimpse into what’s next for Munro & […]

2021 Tesla Model 3 First Impressions: Improvements and Remaining Challenges

At Munro & Associates, our passion for expert teardown analysis drives us to dig deep into every new vehicle iteration. When the 2021 Tesla Model 3 arrived at our shop, excitement ran high. We hoped to see how much Tesla had refined its engineering, particularly around long-standing concerns like paint quality, build consistency, and cost-saving […]

Tesla E1 Steering and Weight Reduction Insights

Tesla continues to push the boundaries of vehicle design, but there’s always room to rethink tradition. In this expert teardown discussion, Munro & Associates explores unconventional paths Tesla might take with its E1 platform—specifically reimagining steering systems and shedding unnecessary weight. These insights target two critical areas of EV evolution: intuitive control and leaner, more […]

Bronco vs. Wrangler: Expert Off-Road Tech Breakdown

The off-road world has long been dominated by Jeep’s Wrangler. But with the revival of the Ford Bronco, that dominance is facing serious competition. In this candid, deeply technical roundtable hosted by Munro & Associates, Sandy Munro is joined by Kevin Hardy and automotive journalist David Tracy of Jalopnik to dissect what makes these two […]

Tesla Teardown Talk: Sandy Munro Meets the Tesla Owners of Silicon Valley

Sandy Munro and the Tesla Owners of Silicon Valley recently met for an energetic and insightful Q&A session. What followed was a no-holds-barred conversation on EV design, manufacturing innovation, and where legacy automakers are falling behind. From the practical impact of mega castings to the limits of phantom braking, Sandy and Corey Steuben of Munro […]

Ford Mach-E Thermal System Teardown: What Went Wrong?

When it comes to electric vehicle (EV) engineering, less is often more. Lean design, efficient packaging, and simple thermal routing can make or break performance, reliability, and cost. Munro & Associates’ recent teardown of the Ford Mach-E’s thermal system puts this principle to the test—and exposes a tangled web of complexity that engineers and EV […]